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A smart card (SC), chip card, or integrated circuit card (ICC or IC card), is a card used to control access to a resource. It is typically a plastic credit card-sized card with an embedded integrated circuit (IC) chip. Many smart cards include a pattern of metal contacts to electrically connect to the internal chip. Others are contactless, and some are both. Smart cards can provide personal identification, authentication, data storage, and application processing. Applications include identification, financial, public transit, computer security, schools, and healthcare. Smart cards may provide strong security authentication for single sign-on (SSO) within organizations. Numerous nations have deployed smart cards throughout their populations.
The universal integrated circuit card (UICC) for mobile phones, installed as pluggable SIM card or embedded eSIM, is also a type of smart card. As of 2015, 10.5 billion smart card IC chips are manufactured annually, including 5.44 billion SIM card IC chips.
Complex Card manufacturing methods are inherited from the smart card industry and from the electronics mounting industry. As Complex Cards incorporate several components while having to remain within 0.8 mm thickness and be flexible, and to comply with the ISO/IEC 7810, ISO/IEC 7811 and ISO/IEC 7816 standards, renders their manufacture more complex than standard smart cards.
One of the most popular manufacturing processes in the smart card industry is lamination. This process involves laminating an inlay between two card faces. The inlay contains the needed electronic components with an antenna printed on an inert support.
Typically battery-powered Complex Cards require a cold lamination manufacturing process. This process impacts the manufacturing lead time and the whole cost of such a Complex Card.
Second generation, battery-free Complex Cards can be manufactured by existing hot lamination process. This automated process, inherited from traditional smart card manufacturing, enables the production of Complex Cards in large quantities while keeping costs under control, a necessity for the evolution from a niche to a mass market.
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